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Hank Dyeing Machine

Name: Hank Dyeing Machine
Brand: Hero Dyeing Machine Works
Price: 129000.00 INR
Availability: InStock

Price 129000.00 INR/ Unit

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MOQ : 1 Unit

Hank Dyeing Machine Specification

Pump Type
Centrifugal Stainless Steel Pump

Temperature Range
Up to 140C

No Of Chamber
Single / Multiple

Control Type
PLC Based

Voltage
110-200 Volt (v)

Volume
Up to 1000 liters

Machine Type
Automatic

Features
Corrosion resistant, Low maintenance, High efficiency, Uniform dyeing, User-friendly interface

Applicable Material
Yarn, Hank, Fibers

Type
Hank Dyeing Machine

Usage & Applications
Yarn dyeing for textile industries, suitable for hank dyeing of various fibers

Speed
Variable (as per requirement)

Capacity
100-500 kg/batch

Dimension (L*W*H)
3400 x 1400 x 1800 mm (approx)

Weight
65-120 Kilograms (kg)

Manufacturing Year
2023

Fabric Type
Cotton, Polyester, Wool

Fabric width
Customizable

Condition
New

Power
500 Watt (w)

After Sales Service
Available

Dye Liquor Ratio
1:4 to 1:6

Water Inlet/Outlet
Provided with precision valves

Surface Finish
Polished

Operating Pressure
Up to 4 Bar

Noise Level
Low

Automation Level
Fully Automatic

Safety Features
Overpressure Protection, Emergency Shutdown

Installation Mode
Floor Mounted

Portability
Fixed

Heating System
Steam / Electric

Material of Construction
Stainless Steel 304 / 316

Hank Dyeing Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
Unit

Delivery Time
Week

Main Export Market(s)
Western Europe, Australia, North America, South America, Eastern Europe, Middle East, Central America, Asia, Africa

Main Domestic Market
All India

About Hank Dyeing Machine

Clients can avail from us an excellent range of Hank Dyeing Machine. The offered machine is manufactured using supreme grade components with the help of cutting-edge technology by our skilled team of professionals. Provided machine is used for dyeing rayon, cotton, woolen, acrylic at working temperature of upto 125oC and working pressure of upto 2.5kg/km2 and is highly demanded in textile and garment industries. To meet the extensive needs of the clients, we offer this Hank Dyeing Machine as per application requirements of the clients at affordable price.

Features:

The high pressure injector pump injects the dyes when the cabinet is pressurized,
A/c drive (Inverter) for liquor circulation pump for less power consumption and for stepless speed control.
Semi-Automation with temperature programmers controls
Automatic heating & Cooling as per data feeded in programmer.
Pneumatic fill, overflow, drain, heating & cooling valves.
Full Automation with pc-based controller.
Continuous level teansmitter
Automatic drain
Controlling heading & cooling phase
Continuous washing.
Operator calling signals at the cycle end and unities failure alarm.
Controls all electro-pneumatic Valves.
Controls level & temperature Probes.
Controls chemical preparation tank & dosing pump.
Operator safety inter locks.
Operator warnings.
Adjustable Hank Racks/removable for half or variable loading with constant Liquor ratio.
High temperature drain.
Double fill and drain.

LOW LIQUOR RATIO STEAM & POWER CONSUMPTION:-

Automatic airpad pressurization operator at 0.4 bar static pressure, which is obtained by a compressed air in the area above the liquor and this act as an expansion chamber for the incrase of liquor volume during temperature rise or addition of dyes and chemicals and occupies approximate ld 20%-25% of internal volume.
Due to the fitment of steam coil at the bottom of the chamber eliminates the flooded liquor to the top of the chamber as compared with the traditional cabinets. Hence, the only flooded volumes are the Hank Racks, Impellor and center partition.
The airpad operation acts as an insulation, hence there is low heat dispersion,Thus saves engergy and steam.
Total elimination of external piping and heat exchanger by use of center partition for full width liquor circulation as compared to traditional cabinets.
Liquor ratio varies from as low as 05-6:1 for Malai Dori(polyester blend) 9-10:1 for mercerized cotton and 12:14-1 for Acrylics.

Low Investment And Running Costs:-

TheHDMW /HDD requires very low initial investment as compared to H.T.H.P package dyeing which requires high working height ceeling, electric overhead cranes etc and does not requir hank to cone and then cones to hank binding, thus saving high labour and machinery costs.

Multiple Dteing Option:-

The HDMW/HHD gives you option of dyeing all type of yarns in hank form including Wool, Micro Polyester yarn, HB Acrylics, Cotton, Polyester, Polyester blends & Malai Dori etc.

Safety Factors:

(a) Safety Valve.

(b) Rapture Disc.

(d) High Pressure/Temperature alarm.

(e) Auto steam cut valve

(f) Vacuum Relief Valve.

Superior Construction & Safety

Built with high-grade Stainless Steel 304/316, the machine guarantees longevity and corrosion resistance. Safety is paramount with overpressure protection, precise valves, emergency shutdown, and a fully automatic PLC-based operation, ensuring a secure and seamless dyeing process.

Efficient and Uniform Dyeing

Engineered for consistent results, the hank dyeing machine ensures uniform color penetration, supporting a broad temperature range up to 140C and variable speed settings. Its centrifugal stainless steel pump delivers optimal dye liquor circulation for flawless output.

Versatile Applications & Reliable Service

Perfect for dyeing a variety of yarns and fibers including cotton, polyester, and wool, this machine's versatility extends to customizable chamber configurations and batch capacities. With prompt after-sales support, it serves textile manufacturers, exporters, and service providers across India and beyond.

FAQ's of Hank Dyeing Machine:

Q: How does the Hank Dyeing Machine ensure uniform dyeing of yarns?

A: The machine uses a centrifugal stainless steel pump for consistent dye liquor circulation, combined with a carefully controlled dye liquor ratio (1:4 to 1:6). This results in even color penetration throughout the yarn or fibers, ensuring superior uniformity in every batch.

Q: What safety features are included in the Hank Dyeing Machine?

A: Key safety features include overpressure protection, emergency shutdown capabilities, and precision water inlet/outlet valves. The fully automatic, PLC-based control system further enhances operational safety and prevents mishaps during the dyeing process.

Q: When is periodic maintenance recommended for optimal machine performance?

A: Regular maintenance is suggested based on your usage intensity; typically, inspections every 3-6 months help maintain low maintenance and high efficiency. The stainless steel construction and polished finish reduce corrosion, making upkeep straightforward.

Q: Where can this machine be installed, and what is the installation mode?

A: The Hank Dyeing Machine is designed for floor-mounted installation in textile manufacturing facilities, dyeing plants, or similar industrial environments. Its fixed, robust configuration ensures stable operation during each dyeing cycle.

Q: What materials and fabric types can be processed with this machine?

A: This versatile machine can dye a variety of yarns, hanks, and fibers, including cotton, polyester, wool, and more. The fabric width is customizable, accommodating different production requirements.

Q: How does automation benefit the user in the dyeing process?

A: The fully automatic PLC-based operation streamlines the entire dyeing sequence, from filling to dyeing and draining, reducing labor and minimizing errors. The user-friendly interface allows precise control and easy monitoring, enhancing productivity and reliability.

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