Product Description
Our efforts are highly applauded by our respected clients and they can avail with us an outstanding range of HTHP Hank Dyeing Machine that is utilized to dye of 100% polyester yarn/ at working pressure of up to 2.5kg/km2 and working temperature of up to 125oC. The offered machine is manufactured in compliance with set international quality standards at our well-equipped manufacturing unit using high grade components. To fulfill the varied need of the clients, it is made available in various specifications. This HTHP Hank Dyeing Machine can be availed from us at reasonable rates.
Features:
Low Liquor Ratio Steam & Power Consumption:-
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Automatic airpad pressurization operator at 0.4 bar static pressure, which is obtained by a compressed air in the area above the liquor and this act as an expansion chamber for the incrase of liquor volume during temperature rise or addition of dyes and chemicals and occupies approximate ld 20%-25% of internal volume.
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Due to the fitment of steam coil at the bottom of the chamber eliminates the flooded liquor to the top of the chamber as compared with the traditional cabinets. Hence, the only flooded volumes are the Hank Racks, Impellor and center partition.
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The airpad operation acts as an insulation, hence there is low heat dispersion,Thus saves engergy and steam.
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Total elimination of external piping and heat exchanger by use of center partition for full width liquor circulation as compared to traditional cabinets.
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Liquor ratio varies from as low as 05-6:1 for Malai Dori(polyester blend) 9-10:1 for mercerized cotton and 12:14-1 for Acrylics.
LOW INVESTMENT AND RUNNING COSTS:-
TheHDMW /HDD requires very low initial investment as compared to H.T.H.P package dyeing which requires high working height ceeling, electric overhead cranes etc and does not requir hank to cone and then cones to hank binding, thus saving high labour and machinery costs.
MULTIPLE DYEING OPTION:-
The HDMW/HHD gives you option of dyeing all type of yarns in hank form including Wool, Micro Polyester yarn, HB Acrylics, Cotton, Polyester, Polyester blends & Malai Dori etc.
Options Extra
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The high pressure injector pump injects the dyes when the cabinet is pressurized,
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A/c drive (Inverter) for liquor circulation pump for less power consumption and for stepless speed control.
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Semi-Automation with temperature programmers controls
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Automatic heating & Cooling as per data feeded in programmer.
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Pneumatic fill, overflow, drain, heating & cooling valves.
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Full Automation with pc-based controller.
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Continuous level teansmitter
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Automatic drain
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Controlling heading & cooling phase
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Continuous washing.
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Operator calling signals at the cycle end and unities failure alarm.
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Controls all electro-pneumatic Valves.
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Controls level & temperature Probes.
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Controls chemical preparation tank & dosing pump.
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Operator safety inter locks.
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Operator warnings.
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Adjustable Hank Racks/removable for half or variable loading with constant Liquor ratio.
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High temperature drain.
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Double fill and drain.
SAFETY FACTORS
(a) Safety Valve. (b) Rapture Disc.
(c) Pressure switch with electric valve. (d) High Pressure/Temperature alarm.
(e) Auto steam cut valve (f) Vacuum Relief Valve.