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Hank Dyeing Machine

Name: Hank Dyeing Machine
Brand: Hero Dyeing Machine Works
Price: 125600.00 INR
Availability: InStock

Price 125600.00 INR/ Unit

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MOQ : 1 Unit

Hank Dyeing Machine Specification

Weight
50-96 Kilograms (kg)

Temperature Range
Up to 140C

Applicable Material
Yarn / Hank

Machine Type
Automatic

Condition
New

Speed
17 RPM

Type
Hank Dyeing Machine

Power
10 kW

Usage & Applications
Dyeing of yarn hanks in textile industries

Manufacturing Year
2023

Fabric width
Customizable

Control Type
PLC/Manual

Voltage
320-440 Volt (v)

Volume
1000 L

Fabric Type
Cotton, Silk, Wool, Synthetic

No Of Chamber
Single/Multi

Pump Type
Centrifugal

Features
High efficiency, Robust construction, Energy saving, Uniform dyeing

Dimension (L*W*H)
3000 mm x 1800 mm x 2000 mm

Capacity
Up to 1000 kg/batch

Heating System
Steam/Electric

Inlet/Outlet Size
DN50/DN80

Material of Construction
Stainless Steel (SS 304/316)

Pressure Rating
Up to 5 Bar

Door Type
Hydraulic/Pneumatic operated

Safety Features
Over temperature and over pressure protection

After Sales Service
Available

Colour Options
Custom available

Water Consumption
Low

Hank Dyeing Machine Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash on Delivery (COD), Letter of Credit (L/C), Delivery Point (DP), Western Union, Paypal, Letter of Credit at Sight (Sight L/C), Cash Against Delivery (CAD), Telegraphic Transfer (T/T), Days after Acceptance (DA), Cash in Advance (CID), Cheque, Cash Advance (CA)

Supply Ability
5 Units Per Month

Delivery Time
2-3 Week

Main Export Market(s)
Australia, Central America, South America, Middle East, Eastern Europe, Western Europe, Asia, North America, Africa

Main Domestic Market
All India

About Hank Dyeing Machine

Clients can avail from us an excellent range of Hank Dyeing Machine. The offered machine is manufactured using supreme grade components with the help of cutting-edge technology by our skilled team of professionals. Provided machine is used for dyeing rayon, cotton, woolen, acrylic at working temperature of upto 125oC and working pressure of upto 2.5kg/km2 and is highly demanded in textile and garment industries. To meet the extensive needs of the clients, we offer this Hank Dyeing Machine as per application requirements of the clients at affordable price.

Features:

The high pressure injector pump injects the dyes when the cabinet is pressurized,
A/c drive (Inverter) for liquor circulation pump for less power consumption and for stepless speed control.
Semi-Automation with temperature programmers controls
Automatic heating & Cooling as per data feeded in programmer.
Pneumatic fill, overflow, drain, heating & cooling valves.
Full Automation with pc-based controller.
Continuous level teansmitter
Automatic drain
Controlling heading & cooling phase
Continuous washing.
Operator calling signals at the cycle end and unities failure alarm.
Controls all electro-pneumatic Valves.
Controls level & temperature Probes.
Controls chemical preparation tank & dosing pump.
Operator safety inter locks.
Operator warnings.
Adjustable Hank Racks/removable for half or variable loading with constant Liquor ratio.
High temperature drain.
Double fill and drain.

LOW LIQUOR RATIO STEAM & POWER CONSUMPTION:-

Automatic airpad pressurization operator at 0.4 bar static pressure, which is obtained by a compressed air in the area above the liquor and this act as an expansion chamber for the incrase of liquor volume during temperature rise or addition of dyes and chemicals and occupies approximate ld 20%-25% of internal volume.
Due to the fitment of steam coil at the bottom of the chamber eliminates the flooded liquor to the top of the chamber as compared with the traditional cabinets. Hence, the only flooded volumes are the Hank Racks, Impellor and center partition.
The airpad operation acts as an insulation, hence there is low heat dispersion,Thus saves engergy and steam.
Total elimination of external piping and heat exchanger by use of center partition for full width liquor circulation as compared to traditional cabinets.
Liquor ratio varies from as low as 05-6:1 for Malai Dori(polyester blend) 9-10:1 for mercerized cotton and 12:14-1 for Acrylics.

Low Investment And Running Costs:-

TheHDMW /HDD requires very low initial investment as compared to H.T.H.P package dyeing which requires high working height ceeling, electric overhead cranes etc and does not requir hank to cone and then cones to hank binding, thus saving high labour and machinery costs.

Multiple Dteing Option:-

The HDMW/HHD gives you option of dyeing all type of yarns in hank form including Wool, Micro Polyester yarn, HB Acrylics, Cotton, Polyester, Polyester blends & Malai Dori etc.

Safety Factors:

(a) Safety Valve. (b) Rapture Disc.

(e) Auto steam cut valve (f) Vacuum Relief Valve.

Durable and Efficient Construction

Crafted from stainless steel grades SS 304 or SS 316, this machine ensures robust construction suitable for demanding textile operations. The high-quality build supports efficient, uniform dyeing while maintaining longevity, even with frequent or high-capacity use.

Versatile and Safe Operation

Accommodating a wide range of yarn materials such as cotton, silk, wool, and synthetics, this automatic machine simplifies the dyeing process. Built-in safety measures-including over temperature and over pressure protection-offer worry-free operation, supported by hydraulic or pneumatic doors for easy loading and unloading.

Energy Saving and Cost-Effective

With a focus on low water consumption and energy-saving technologies, this Hank Dyeing Machine supports sustainability goals while reducing operational costs. Its efficient centrifugal pump and uniform dyeing processes ensure optimal results with minimal resource usage.

FAQ's of Hank Dyeing Machine :

Q: How does the Hank Dyeing Machine ensure uniform dyeing of yarn hanks?

A: The machine uses a centrifugal pump system and precise temperature and pressure control-up to 140C and 5 bar-to achieve consistent and even dye penetration throughout the yarn hanks, ensuring high-quality, uniform coloration for every batch.

Q: What types of materials and yarns can be processed with this machine?

A: This Hank Dyeing Machine is versatile, suitable for a wide range of yarn materials including cotton, silk, wool, and synthetic fibers. It is designed for dyeing yarn in hank form across various fabric widths and batch sizes.

Q: When is after-sales service available for this machine?

A: After-sales service is available upon delivery and throughout the operational life of the machine. Our support includes installation guidance, maintenance assistance, troubleshooting, and provision of spare parts to ensure maximum uptime.

Q: Where can the Hank Dyeing Machine be installed?

A: Due to its dimensions (3000 mm x 1800 mm x 2000 mm) and robust build, the machine is suitable for installation in textile production facilities, dyeing plants, or any industrial setup specializing in yarn processing across India and beyond.

Q: What is the operational process for dyeing yarn with this machine?

A: The process involves loading the yarn hanks into the chamber, selecting parameters via PLC or manual controls, and then commencing the dyeing cycle with steam or electric heating. The machine regulates temperature, pressure, and flow for optimal dye absorption, followed by rinsing and unloading.

Q: How do the safety features enhance operator protection and machine longevity?

A: Equipped with over temperature and over pressure protection systems, the machine minimizes risks of accidents and damage. Hydraulic or pneumatic doors further secure operation, ensuring safe loading and unloading even under high-pressure conditions.

Q: What benefits do users gain by choosing this hank dyeing machine?

A: Users benefit from reduced water and energy usage, robust stainless steel construction, customizable batch capacity, and efficient, consistent dyeing results. The machine also offers customizable colors and excellent after-sales support, making it ideal for textile businesses aiming for productivity and reliability.

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