About 5000 kg Hank Dyeing Machine Capacity
Presenting our range of most popular Hank Dyeing Machine, these machines are designed to have liquor flow parallel to the yarn and they work with low liquor ratios to save substantially in consumption of thermal energy ,water and chemicals.The material to be dyed in hanks is loaded on the sticks ,generally two sticks are used one at the top and other at the bottom. The bottom stick is used to avoid the yarn entanglement during the liquor flow. The carriers are loaded with the sticks having hanks ,the sticks are supported into slots made in the body of the carrier.The loaded carriers are then put into the dyeing machine and door is closed. In a second variant of the machine , the machine is open at the top and career is loaded from the top , which ,a rubber gasket is provided around the periphery on which the machine career rest, and vessel is sealed by the weight of the career and material, thus making closed circuit. The liquor circulation and flow remains the same as in ordinary cabinet machine.The dye liquor in these machines moves while the material remains stationary. The flow direction is reversed frequently to ensure level dyeing.A cabinet dyeing machine consists of following main components,1.Main dyeing vessel made of SS2.Carriers for loading of hanks with SS sticks for loading of hanks.3.An internal axial pump or an external pump for liquor circulation.4.An indirect heating system(with internal or external heat exchanger)5.An addition tank with injector pump6.Preparation tank7.An internal or external sampling device8.Color kitchenAdditional Information:
- Item Code: herodmw-HD5000
- Delivery Time: 5 WEEKS
- Packaging Details: Packing with normal poly bag. Wooden packing is also be required .
Superior Construction and EfficiencyManufactured with premium-grade SS316/SS304 stainless steel, the 5000 kg Hank Dyeing Machine guarantees longevity and resistance against corrosion. Its energy-efficient design, combined with robust insulation and low noise levels, reduces operational costs and enhances performance reliability for continuous textile production.
Advanced Automation and Control SystemsIntegrating automatic dosing, high-capacity rinsing, and digital process monitoring, this machine simplifies operation and optimizes productivity. The PLC control panel allows operators to precisely manage temperature, pressure, and liquor ratios, ensuring consistent, high-quality dyeing with safety interlocks for uninterrupted workflow.
Wide-Ranging Applications and CapacityEngineered to handle large batches-up to 5000 kg-of yarns in hank form, this machine supports various fabric types, including cotton, silk, wool, and polyester blends. It is tailored for manufacturers seeking scalable, reliable solutions within the textile dyeing industry, making it a valuable investment for distributors, suppliers, and exporters.
FAQ's of 5000 kg Hank Dyeing Machine Capacity:
Q: How does the 5000 kg Hank Dyeing Machine ensure accurate and uniform dyeing?
A: The machine uses a PLC control panel for precise temperature and pressure management, automatic chemical dosing with accurate flow meters, and high-capacity automated rinsing. These features consistently deliver even dyeing results across all yarn types and batches.
Q: What materials and fabric types can this hank dyeing machine process?
A: This machine is suitable for dyeing yarns in hank form made of cotton, silk, wool, and various polyester blends. It accommodates fabric widths up to 60 inches, making it versatile for different textile applications.
Q: When should the machine be serviced or maintained?
A: Regular maintenance should be scheduled based on usage intensity; however, the design provides easy access for cleaning and routine checks. Following manufacturer-recommended maintenance ensures longevity and optimal performance.
Q: Where is the ideal setting to install this dyeing machine?
A: It is best suited for textile production facilities and yarn dyeing units with adequate space for its 1570*2500*2020 mm dimensions, proper ventilation for steam or electric heating, and standard industrial power supplies (220/110/380V).
Q: What safety systems are integrated into the machine?
A: The dyeing machine features automatic pressure and temperature controls, safety interlocks, high-efficiency thermal insulation, and digital process monitoring-all designed to protect operators and maintain safe, stable operations.
Q: How energy efficient is this machine in operation?
A: With a power consumption of just 500 watts and high-efficiency insulation, the machine reduces energy waste. It also maintains a low liquor ratio, further minimizing consumption of water and chemicals without compromising dye quality.
Q: What are the ongoing benefits of using this hank dyeing machine for textile production?
A: Users benefit from high-capacity, uniform dyeing, reduced operational costs, minimal noise, and compatibility with a wide range of yarn materials. The machine's automation and easy maintenance enhance productivity and process consistency for manufacturers and service providers alike.